• Maxon EC-i 40 Gearhead Motor

• Oriental Motor BLH Series Gear Motor

• Kollmorgen AKM Series Gearhead

• Siemens SIMOTICS S-1FK7 Gear Motor

• Buehler Motor 1.61.050.411 Gear Motor

• Dunkermotoren BG 75 dPro Gearbox

• Moons’ MS Series Integrated Gear Motor

• INEED 22mm 12V bürstenloser Motor

• Parker GVM Series Gearbox

Engineers want brushless gear drive motors with high torque. They also want strong efficiency and good reliability for electric machines. Axial flux brushless motors give 30–40% more torque than radial flux motors. This extra torque and efficiency help in heavy-duty dc and electric jobs. Downtime in these jobs can be very expensive. The table below shows new torque improvements:

Wichtigste Erkenntnisse

• Brushless gear drive motors give strong power, work better, and last longer than brushed motors. This makes them great for hard factory work.

• Picking the right motor means you must match power, size, and control to what the job needs. This helps the motor work well and stay steady.

• Many motors have special things like being quiet, staying cool, and easy digital controls. These features help the motor work better and need less fixing.

• The best brands make motors that keep out dust and water. This helps the motors work well in tough factory places.

• Brushless motors cost more at first, but they save money later. They use less energy and break less, so they are a smart choice for the future.

Brushless Gear Drive Comparison

Torque & Specs

Comparing brushless gear drive motors helps engineers pick the best one. These motors are used for hohes Drehmoment and automation in factories. The table below shows important details for each motor. It lists torque, power, voltage, efficiency, and special features. The numbers come from the latest company data and industry standards.

Engineers use special tests to check torque, speed, and power. They use dynamometer testing and torque telemetry systems. These tests make sure the motors work well for automation. This helps the motors give steady and reliable performance.

Features Overview

• Siemens SIMOTICS S-1FK7 and Parker GVM Series Gearbox have high torque. They also have advanced cooling and strong insulation. These motors are good for tough jobs in factories and electric machines.

• Kollmorgen AKM Series Gearhead and Dunkermotoren BG 75 dPro Gearbox are very efficient. They can be programmed for different tasks. This makes them great for jobs that need accuracy and automation.

• Maxon EC-i 40 Gearhead and Buehler Motor 1.61.050.411 are small and precise. They fit well in places with little space.

• INEED 22mm 12V bürstenloser Motor uses special magnetic materials. This makes it efficient and quiet. It is good for places that need less noise.

• Moons’ MS Series Integrated Getriebemotor has a modular design and built-in control. This makes it easy to install and take care of.

Companies like Siemens, Nidec, and Parker work on making motors that save energy. They also use strong insulation and make high-performance motors. These brushless gear drive motors give steady power, speed, and control. They work well for many dc and electric uses. Engineers like these motors because they are precise, reliable, and can be used in many factory jobs.

1. Maxon EC-i 40 Gearhead Motor

Specs

• Peak Torque: 0.5 Nm

• Rated Power: 120 W

• Voltage: 24 V

• Efficiency: 85%

• Gear Ratio Options: Multiple

• Weight: 320 g

• Dimensions: 40 mm diameter

The Maxon EC-i 40 Gearhead Motor gives steady brushless power. It has strong torque for its small size. Engineers like its high power and easy control.

Eigenschaften

• The brushless design means less upkeep and a longer life.

• High torque density helps with tough automation jobs.

• Its small size lets it fit in tight spots.

• It runs quietly, which is good for quiet places.

• You can pick from many gear ratios for different needs.

• The strong build lets it work in rough places.

Tip: The Maxon EC-i 40 Gearhead Motor uses special winding technology. This helps it work better and use less energy for long jobs.

Pros & Cons

Pros:

1. Strong torque for a small motor

2. Brushless design lasts longer and is more reliable

3. High power helps with fast-moving loads

4. Runs quietly and smoothly

5. Needs little care and lasts a long time

Cons:

1. Not as much peak torque as bigger motors

2. Costs more at first than brushed motors

3. Needs the right controller to work best

Anwendungen

Engineers use the Maxon EC-i 40 Gearhead Motor in many ways. It works in robots, medical tools, and factory machines. Its brushless design and strong torque help with jobs that need accuracy and trust. The motor lasts a long time and gives steady power for machines that run all the time.

2. Oriental Motor BLH Series Gear Motor

Specs

• Peak Torque: 0.8 Nm

• Rated Power: 100 W

• Voltage: 24/48 V

• Efficiency: 80%

• Speed Range: 80–3000 r/min

• Gear Ratio Options: Multiple

• Gearhead Rated Life: 10,000 hours (5,000 hours for 15 W models)

• Weight: 450 g

The Oriental Motor BLH Series Gear Motor is a brushless motor. It works well at many speeds. It gives strong torque at both slow and fast speeds.

Eigenschaften

• The BLH Series has an inner rotor and permanent magnets. This helps it react quickly and stay cool.

• The gearheads are strong and quiet. They make the torque higher than the motor alone. These gearheads help with heavy loads and keep speed steady when loads change.

• The motor can give up to 1.5 times its normal torque for a short time. This means it can work harder when needed.

• Engineers can use digital software (MEXE02) to set up the motor on a computer. This lets them test the motor without other machines. They can also copy data and check for problems before they happen.

• The motor is 13 dB quieter than older models when used with digital drivers.

• The gearhead can handle more weight from the sides and ends. This helps the motor last longer.

Note: The special torque curve keeps the motor steady, even if the load changes. The O-ring and balanced rotor help stop shaking and protect against uneven loads.

Pros & Cons

Pros:

• Strong torque at many speeds

• Runs quietly and does not shake much

• Easy digital control and checks for problems

• Small size but lots of power

• Lasts a long time because of the strong gearhead

Cons:

• Setting up may need learning the software

• Peak torque is less than some bigger motors

• Gearhead does not last as long in 15 W models

Anwendungen

Engineers use the BLH Series in factories, on conveyors, and in packaging machines. The brushless motor gives strong torque and steady work. This makes it good for jobs that need to be reliable and have exact speed. Its digital tools and long life help it work all the time in tough places.

3. Kollmorgen AKM Series Gearhead

Specs

• Peak Torque: 2.0 Nm

• Rated Power: 400 W

• Voltage: 48 V

• Efficiency: 90%

• Gear Ratios: Multiple options

• Weight: 1.2 kg

• Size: 58 mm frame

The Kollmorgen AKM Series Gearhead is known for strong power and a flexible design. Engineers can pick from many gear ratios for their needs. This motor gives steady brushless power in tough places.

Eigenschaften

• The brushless design helps the motor last longer.

• High power density means more torque in a small size.

• Users can choose different setups for their jobs.

• The gearhead is made with care for smooth and quiet work.

• Special cooling keeps the motor from getting too hot.

• The motor works with feedback devices for better control.

Note: Kollmorgen uses top materials so the motor works well in factories.

Pros & Cons

Pros:

1. Gives high torque for its size

2. Has many ways to mount and gear options

3. Runs well and does not get too hot

4. Works with feedback for good control

5. Handles hard factory jobs easily

Cons:

1. Heavier than some small motors

2. Needs the right controller to work best

3. Costs more than simple brushless motors

Anwendungen

Engineers use the Kollmorgen AKM Series Gearhead in robots, packaging, and assembly lines. Its brushless design and strong power make it good for jobs that need steady torque and long use. This motor fits where space is tight but power is important.

4. Siemens SIMOTICS S-1FK7 Gear Motor

Specs

• Peak Torque: 3.5 Nm

• Rated Power: 750 W

• Voltage: 48/400 V

• Efficiency: 92%

• Frame Size: 55–100 mm

• Cooling: Advanced air and optional liquid cooling

• Protection: IP65/IP67 options

• Weight: 2.5–8 kg (varies by model)

The Siemens SIMOTICS S-1FK7 Gear Motor is known for its hohes Drehmoment and strong build. This brushless motor works well in tough places. It gives steady power even when the job is hard.

Eigenschaften

• The brushless design means less fixing and a longer life.

• Special cooling keeps the motor from getting too hot.

• You can mount it in different ways and pick many gear ratios.

• Engineers use feedback devices to control it exactly.

• The motor works with Siemens SINAMICS S120 drives. These drives help save energy by sending extra energy back to the system.

• Siemens checks the motor with special computer tests before using it.

IPROTEC GmbH uses this motor in a big blowing machine. The machine makes up to 60 glasses every minute. This shows the motor is precise and works well in real jobs.

Pros & Cons

Pros:

• High torque and power for hard work

• Very efficient brushless running

• Strong protection from dust and water

• Can be used in many factory jobs

• Energy-saving features help save money

Cons:

• Heavier than some other brushless motors

• Needs Siemens drives to work best

• Costs more at first

Anwendungen

• Glass making machines

• Packaging and assembly lines

• Robots and automation systems

• Food and drink processing machines

The Siemens SIMOTICS S-1FK7 Gear Motor is great for jobs that need high torque and steady work. Its brushless design and smart features make it a good pick for factories that want reliable and efficient machines.

5. Buehler Motor 1.61.050.411 Gear Motor

Specs

• Peak Torque: 0.6 Nm

• Rated Power: 60 W

• Voltage: 12/24 V

• Efficiency: 78%

• Gear Ratio Options: Multiple

• Weight: 280 g

• Size: 42 mm diameter

The Buehler Motor 1.61.050.411 Gear Motor is small and strong. It gives steady brushless power in a tiny frame. Engineers pick this motor when they need steady torque and a small size.

Eigenschaften

• The brushless design helps the motor last longer.

• You can pick from many gear ratios for different jobs.

• This motor is quiet, so it works well in quiet places.

• Its small size lets it fit where big motors cannot.

• Good materials help the motor work the same every time.

Note: Buehler checks each motor for shaking and noise before sending it out. This makes sure the motor runs smoothly in hard jobs.

Pros & Cons

Pros:

1. Small size fits in tight spaces

2. Brushless design means less fixing

3. Gives steady torque for little machines

4. Runs quietly and does not shake much

5. Has many gear ratios for different needs

Cons:

1. Has less peak torque than bigger motors

2. Efficiency is not as high as top models

3. Power is limited for heavy jobs

Anwendungen

Engineers use the Buehler Motor 1.61.050.411 Gear Motor in many ways. It is used in medical tools, small conveyors, and lab machines. The brushless design helps it work well for a long time. This motor is also good for small robots and tools that need to be exact. Its steady power and quiet work make it great for places that need less noise.

6. Dunkermotoren BG 75 dPro Gearbox

Specs

• Spitzendrehmoment: 2.5 Nm

• Rated Power: 500 W

• Voltage: 24/48 V

• Efficiency: 88%

• Gear Ratio Options: Wide range available

• Weight: 1.8 kg

• Protection Class: IP54/IP65

• Integrated Controller: Yes

The Dunkermotoren BG 75 dPro Gearbox gives strong torque and steady brushless power. It works with different voltages and is very efficient for tough jobs.

Eigenschaften

• Programmable controller lets you change settings for many tasks.

• You can pick from many gear ratios for different torque needs.

• The strong case keeps out dust and water.

• It has smart tools to check and watch the motor using CANopen or Ethernet.

• The gears are made to run quietly and smoothly.

Tip: Engineers can update the software from far away. This helps keep the motor working well without stopping machines.

Pros & Cons

Pros:

• Gives a lot of torque for its size

• Easy to program and connect to other systems

• Strong build for rough places

• Runs quietly and smoothly

• Works with advanced ways to talk to other devices

Cons:

• Heavier than some smaller motors

• Needs some skill to set up at first

• Costs more than simple motors

Anwendungen

Engineers use the BG 75 dPro Gearbox in conveyor belts, packaging machines, and moving robots. Its brushless design means it lasts long and needs little fixing. The motor’s strong power and smart features make it good for jobs that need exact control and trust. Many factories use this motor to work better and stop less often.

7. Moons’ MS Series Integrated Gear Motor

Specs

• Spitzendrehmoment: 1.2 Nm

• Rated Power: 200 W

• Voltage: 24/48 V

• Efficiency: 85%

• Gear Ratio Options: Multiple modular choices

• Weight: 900 g

• Frame Size: 60 mm

The Moons’ MS Series Integrated Gear Motor gives steady brushless power in a small size. Engineers like its modular design and the choice of different voltages.

Eigenschaften

• The integrated controller lets you control it with digital tools.

• The modular build makes upgrades and repairs simple.

• The brushless design helps it last longer and need less fixing.

• Built-in feedback sensors help control speed and position exactly.

• The motor works with many communication types, like CANopen and Modbus.

• Engineers can set up the motor fast with easy-to-use software.

Tip: You can change the gear ratio by swapping parts. You do not need to buy a new motor. This saves both time and money.

Pros & Cons

Pros:

1. The integrated controller makes setup and wiring easier.

2. The modular design lets you use it for many jobs.

3. Brushless running means it is quiet and works well.

4. It can connect to smart automation systems.

5. Its small size fits where space is tight.

Cons:

1. You might need to learn new software at first.

2. Peak torque is less than bigger motors.

3. It costs more at the start than basic gear motors.

Anwendungen

Engineers use the Moons’ MS Series Integrated Gear Motor in guided vehicles, conveyor belts, and smart factory machines. The brushless design keeps it working well for a long time. This motor is good for jobs that need exact control and easy setup with new automation. Its modular parts make it a great pick for projects that need to be flexible and dependable.

8. INEED 22mm 12V bürstenloser Motor

Specs

• Peak Torque: 35 mN.m

• Rated Power: 6 W

• Voltage: 12/24 V

• Efficiency: 87%

• Frame Size: 22 mm

• Weight: 0.5 kg

• Speed Range: 20,000–32,000 rpm

INEED Motors’s Gear Motor gives steady torque and runs smoothly. This motor uses advanced brushless technology. It helps the motor work better and need less fixing.

Eigenschaften

• Engineers made the Bürstenloser Motor mit Planetengetriebe Series with strong magnetic materials. These materials help the motor give more torque and stay cooler.

• The brushless build makes the motor last longer and stay quiet.

• The small frame lets it fit in tight factory spaces.

• The motor can use different feedback tools for better control.

• Users can pick from many gear ratios for different jobs.

Pros & Cons

Pros:

1. High efficiency and strong torque for its size

2. Runs quietly because of the brushless design

3. Many gear ratio choices

4. Easy to add to automation systems

Cons:

1. Peak torque is less than some bigger motors

2. Needs the right controller to work best

3. Costs more at first than basic gear motors

Anwendungen

Die Bürstenloser Motor mit Planetengetriebe works in many factory jobs. Engineers use this motor in conveyor belts, moving robots, and packaging machines. The brushless design helps it last a long time and work the same every day. This motor is also good for places that need quiet work and exact control.

9. Parker GVM Series Gearbox

Specs

• Peak Torque: 4.0 Nm

• Rated Power: 1000 W

• Voltage: 48/400 V

• Efficiency: 93%

• Gear Ratio Options: Multiple

• Protection: IP67

• Weight: 3.2 kg

• Frame Size: 110 mm

The planetary gear motor gives high torque and is very strong. This motor uses advanced brushless technology for steady power in hard places.

Eigenschaften

• Die brushless design helps the motor last longer and need less fixing.

• High efficiency means it uses less energy over time.

• You can pick from many gear ratios for different torque jobs.

• The IP67 rating keeps out dust and water.

• Engineers can check the motor’s heat with built-in sensors.

• The motor can be put in sideways or upright positions.

Tip: The Parker GVM Series Gearbox has a special cooling system. This keeps the motor working well, even when used for tough jobs.

Pros & Cons

Pros:

1. Gives high torque for hard factory work

2. Brushless design makes it last a long time

3. High efficiency saves energy

4. Strong protection for rough places

5. Can be mounted in different ways

Cons:

1. Heavier than some other gear motors

2. Costs more at first

3. Needs the right controller to work best

Anwendungen

Engineers use the Parker GVM Series Gearbox in many factory jobs. It works in guided vehicles, heavy conveyors, and robot arms. The brushless design and strong power make it a good pick for jobs that need steady torque and long life. Many factories use this motor to help machines work better and stop less often.

Choosing Brushless DC Motors

Torque Needs

1. Engineers need to pick motors with the right torque. The motor’s torque must match what the job needs. High-torque motors help machines speed up fast. They also keep the speed steady for important jobs.

2. New tests show small brushless motors can give strong torque at high speeds. This makes them good for jobs that need exact moves and for automatic systems.

3. Inner rotor brushless dc motors are used most for high-torque and fast jobs. They now make up more than 63% of the market.

Kompatibilität

• To fit well, engineers check how the motor mounts, how much space it needs, and how loud it is.

• They also make sure the motor works with the right voltage and control signals.

• Motors must meet rules like IEC 60034, UL, and CE to be safe.

• Good motors have ISO 9001 and test papers to show they work well.

• For dangerous places, motors need to meet ATEX and NFPA rules.

Wirkungsgrad

• Brushless dc motors use less energy and give more torque for their size.

• Smart control systems, like AI and real-time checks, help save energy and make motors work better.

• Motors that run between 2,001 and 10,000 RPM are both fast and efficient. This makes them great for factory machines.

Budget

• Brushless dc motors cost more at first than brushed motors.

• Over time, they save money because they use less energy and break less often.

• More companies are buying brushless motors for jobs that need to be exact, last long, and run a lot.

• Prices can change because of where you live, taxes, or shipping. But many companies save money by using more robots and better ways to build things.

Tip: Engineers should think about both the starting price and the money saved later. This is extra important for jobs that need to work all the time and use less energy.

1. All the brushless gear drive motors here work well and use energy wisely. They are also very accurate for tough dc jobs. 2. Engineers need to pick motors that have the right torque and efficiency. The motor should also fit the job they are working on. 3. Talking to companies or experts can help you choose the best brushless motor. 4. Experts say it is smart to use clear facts and good data when picking a motor. This helps you get the best results. 5. Brushless dc motors are still the top choice for strong power and lasting use in factories.

FAQ

What makes brushless gear drive motors better for high-torque jobs?

Brushless gear drive Motoren give more torque than brushed motors. They last longer and use less energy. These motors do not need much fixing. Engineers pick them for hard jobs because they are steady and strong.

How do engineers select the right gear ratio for an application?

Engineers look at how fast and strong the job needs to be. A bigger gear ratio gives more torque but less speed. They check what the machine needs and pick the best gear ratio.

Can brushless gear drive motors run in harsh environments?

Yes, many motors have strong protection like IP65 or IP67. These motors keep out dust and water. They also handle shaking well. They work in factories, outside, and other tough places.

Do brushless gear drive motors need special controllers?

Most brushless gear drive motors need special controllers. These controllers help control speed, direction, and torque. The right controller keeps the motor safe and running smoothly.

What maintenance do brushless gear drive motors require?

Brushless motors do not need much care. Engineers check wires, clean the outside, and listen for odd sounds or heat. Checking often helps stop problems and makes the motor last longer.