Choosing the right motor voltage affects how well it works. Many systems use 24V motors because they are efficient and strong. Lower voltages, like 12V, can have weak torque. Higher voltages, like 48V, may lose speed. Also, 24V brushless DC motors cost 30% less to make than similar ones. This makes them a good choice for saving money. Whether for small tools or big machines, 24V motors give a great mix of speed, strength, and low cost.

Principaux enseignements

• 24V motors give a good mix of power and efficiency. They work well for medium to high-power tasks.

• Picking a 24V motor can save money. They cost less to make and use than higher voltage motors.

• For small jobs, 12V motors work fine. But for tough tasks, 24V motors are faster and stronger.

• Think about your power and speed needs before choosing a motor. This helps you get the best performance and save energy.

• INEED Moteurs à courant continu micro offer dependable 24V options. They can be customized and are great for many industrial uses.

Understanding 24V Motors and Other Voltage Options

What Are 24V Motors and How Do They Work?

A 24V motor runs on a 24-volt DC power source. These motors are powerful and efficient, making them useful for many tasks. You can find them in machines, robots, and medical tools. They are built to work well while using less energy.

Here’s a simple breakdown of 24V motor specs:

These motors are dependable and flexible. They provide good speed and strength for medium to high-power jobs.

Common Voltage Options for Motors: 12V, 24V, and Beyond

When picking a motor, you’ll see different voltage choices. Each one works best for certain uses:

• 12V Motors: These are very common in cars and small gadgets. They are cheap and simple but may not handle big jobs.

• 24V Motors: These give a mix of power and efficiency. They are great for medium tasks like tools or boats.

• Higher Voltage Motors (36V and above): These are made for heavy-duty jobs like big machines or professional tools.

Knowing these options helps you pick the right motor for your needs.

How Voltage Impacts Motor Performance and Efficiency

Voltage affects how well a motor works and saves energy. Using the correct voltage keeps the motor running its best. For example, a 24V motor wastes less energy than a 12V motor in high-power tasks. But if the voltage drops too much, the motor becomes less efficient. A 10% voltage drop can lower efficiency by 2.5%.

Higher voltage motors, like 24V, use less current. This means they create less heat and waste less energy. They are better for long-term use. Picking the right voltage improves how well your motor works and lasts longer.

12V vs 24V: Key Differences and Applications

Power and Efficiency Comparison

When looking at 12V et 24V motors, the differences are clear. A 24V motor gives more speed and torque than a 12V motor. For example, a 24V motor reaches 103.5 RPM and 0.9 Nm torque. A 12V motor, however, only gets to 45.4 RPM and 0.6 Nm torque. This makes 24V motors better for stronger tasks.

A 24V system is also more efficient. It uses less current to make the same power. This reduces energy waste and allows smaller wires to be used. On the other hand, 12V systems need bigger cables because they use more current. This makes them less efficient. If you want better performance and to save energy, pick a 24V motor.

Cost and Energy Consumption

The price difference between 12V et 24V systems depends on size. For small setups, 12V systems cost less. But as the system grows, 24V systems become cheaper. For example, a medium 24V system costs $7,436, while a 12V system costs $7,507. Bigger systems save even more with 24V.

Energy use also favors 24V systems. A 24V inverter works at 94% efficiency, while a 12V inverter only reaches 93%. This small difference means less energy is wasted with 24V, making it better for long-term use.

Applications for 12V and 24V Motors

Choosing between 12V et 24V motors depends on what you need. 12V motors are great for small things like window blinds or alarms. They are cheap and simple to use. But 24V motors are better for bigger jobs. They are used in robots, vending machines, and medical tools. Their strength makes them good for tough tasks.

If you need a motor for heavy work or long use, go with 24V. For smaller, easier jobs, a 12V motor will work fine.

Advantages of 24V Motors for Industrial Applications

Why Pick 24V for High-Power Jobs?

If you need a motor for tough jobs, 24V motors are a great option. They give strong torque and good speed, making them perfect for heavy-duty work. You’ll find them in HVAC systems, robots, and office machines. These motors handle big tasks without overheating, so they last longer.

Companies like Shinano Kenshi make 24V motors more affordable. They use special magnets to cut material costs by 15%. This helps them sell their 24V motors 20-25% cheaper than others. These motors are powerful and budget-friendly, making them ideal for industries needing high performance at a fair price.

The table shows how 24V motors give enough power for medium to high-power tasks while staying efficient.

Better Efficiency and Less Energy Waste in 24V Systems

A 24V system is made to save energy and work efficiently. These systems use less current than lower voltage ones, which means less heat and wasted energy. For example, worm gear motors in 24V systems can reach up to 95% efficiency with a 5:1 ratio. This keeps the motor running smoothly while using less power.

Also, 24V motors are more energy-saving than higher voltage systems. They need less power to do the same job, which lowers energy costs and helps the environment. Whether for industrial machines or robots, 24V systems give great performance with little energy waste.

• Worm gear motors in 24V systems can be 95% efficient at low ratios.

• Higher ratios may lower efficiency, but 24V systems still work better than many others.

• These systems use less energy, saving money and being eco-friendly.

INEED Micro DC Motors: A Trustworthy 24V Option

If you want reliable 24V motors, INEED Micro DC Motors are a great choice. These motors are made for industries where performance and dependability matter most. INEED offers many customization options to fit your needs. Whether for robots, medical tools, or telecom devices, INEED has you covered.

INEED’s 24V motors use advanced tech to give high torque and efficiency. Their brushless motors last ten times longer than brushed ones. This means lower maintenance costs and better reliability. Plus, INEED’s strict quality checks ensure every motor works perfectly.

By choosing INEED, you get a trusted company with over 10 years of experience. Their focus on custom designs, efficiency, and fast delivery makes them a top pick for industrial needs.

Pros and Cons of Other Voltage Options

Benefits of Lower Voltage Motors (e.g., 12V)

Motors with lower voltage, like 12V, have some good points. They cost less to buy, which is great for saving money. These motors use less current, making them safer for small projects or DIY tasks. They are common in cars because they are light and help improve performance. Also, they are easy to control, so they work well for things like fuel pumps or small devices.

• Key Benefits of 12V Motors:

  • Cheaper for small projects.

  • Safer because of low voltage.

  • Lightweight, good for cars.

  • Easy to control for many uses.

But 12V motors are not great for long, strong tasks. They need thick wires to handle more current, which costs more in big systems.

Advantages of Higher Voltage Motors (e.g., 48V, 120V)

Motors with higher voltage, like 48V or 120V, are powerful and efficient. They use less current, so the wires can be thinner and lighter. This makes them perfect for big machines or electric cars. For example, 48V motors save energy, and 120V motors handle very tough jobs.

• Key Advantages of Higher Voltage Motors:

  • Charge faster, good for quick-use needs.

  • Use less current, so wiring is cheaper and lighter.

  • Work well in electric cars and big machines.

  • High power, like the Porsche Taycan’s 800V motor with 300kW.

Still, these motors are harder to use and need special safety tools. Setting them up costs more because of the advanced equipment required.

Limitations of Non-24V Systems

Motors that are not 24V, like 12V or 48V, have downsides. 12V motors are weak for big jobs and waste energy because they need more current. They also need thick wires, which cost more in large setups. On the other hand, 48V or 120V motors are complex and need careful handling. They require special tools and safety measures, which make them expensive.

While other motors have their uses, 24V motors are the best mix of power, cost, and ease of use. That’s why they are a top choice for many tasks.

Practical Tips for Picking the Right Voltage

Understanding Your Power and Speed Needs

To pick the right motor voltage, know your power and speed needs. Check how much power your task requires. For example, a conveyor needing 2 horsepower (hp) won’t work with a 1.5-hp motor. Always match the motor’s power to your task to avoid problems.

Speed is also very important. Tools like the Fluke 438-II Analyzer can measure motor speed and power. This helps ensure the motor meets your needs. Efficiency tests are helpful too. They show how well the motor turns electricity into movement, helping you choose the best option.

Think about your facility’s voltage too. In the U.S., common options are 120V, 230V, or 460V. Picking a motor that matches your facility’s voltage saves money and avoids extra work.

Considering Cost, Safety, and Efficiency

Cost, safety, and efficiency matter when choosing a motor. Low-voltage motors, like 12V, cost less but need thick wires, which can be pricey for big systems. High-voltage motors, like 48V, use thinner wires and save energy but need special safety tools.

A 24V motor is a good middle ground. It uses less current, wasting less energy and creating less heat. This makes it safer and better for long-term use. Choosing a motor that fits your facility’s voltage also avoids costly changes.

Why INEED Micro DC Motors Are a Great Choice

INEED Micro DC Motors are perfect for custom needs. They are very efficient, with some models reaching 95.3%. These motors work well in tough places like factories and hospitals.

You can customize them to fit your needs. Options include different shaft shapes, mounts, and gears. For example, INEED motors are used in surgical tools, car windows, and smart home devices. Their flexibility makes them useful in many industries.

By choosing INEED, you get reliable motors built for your needs. Their focus on quality and efficiency makes them a top choice for many tasks.

Picking the right motor voltage is very important. 24V motors are great because they mix power, efficiency, and flexibility. They work well for medium to high-power jobs. On the other hand, 12V motors are better for small tasks, while 48V motors are best for heavy-duty work.

⚡ Conseil: Choose a motor voltage that fits your task’s power and speed needs. This helps it work better and save energy.

Think about what you need. Look at things like power, cost, and safety. By doing this, you can find a motor that works well and meets your goals.

FAQ

Why are 24V motors more efficient than 12V motors?

A 24V motor needs less current to make the same power. This means less energy turns into heat, saving power. It also allows thinner wires, which improves efficiency. These features lower energy costs and make 24V motors better for medium to high-power tasks.

Can I switch a 12V motor to a 24V motor?

You can use a 24V motor instead of a 12V motor if your system supports 24V power. Make sure the motor fits your needs for speed, torque, and power. Always check compatibility to avoid problems or damage to your system.

Why are 24V motors good for industrial jobs?

24V motors are strong and efficient, perfect for industrial work. They handle medium to high-power tasks without overheating. They waste less energy and last longer, making them a smart choice for industries like robotics, medical tools, and factories.

How do I pick the right motor voltage?

First, figure out how much power and speed you need. Think about efficiency, cost, and safety. For medium to high-power jobs, 24V motors are often the best. Make sure the motor matches your facility’s power supply for the best results.

Can INEED Micro DC Motors be customized?

Yes, you can customize INEED Micro DC Motors in many ways. Change things like gear ratios, shaft shapes, or speeds to fit your needs. These motors are great for industries like medical tools, robots, and telecom devices that need special designs.